Archive for the ‘Solar Power’ category

Miasolé Fingered in Interconnect Patent Suit

February 7th, 2011

MiaSolé, a Santa Clara, California, thin-film photovoltaic (PV) company, has been hit with a patent infringement suit involving a patent relating to interconnection structures for PV cells.

The complaint, brought by a company called Solannex, accuses Miasolé of infringing U.S. Patent No. 7,635,810, entitled “Substrate and collector grid structures for integrated photovoltaic arrays and process of manufacturing such arrays” (’810 Patent), by making, using and selling its MR-series PV modules.

According to the complaint (Solannex_Complaint), filed last month in federal court in San Francisco, Dr. Daniel Luch, the named inventor on the ’810 Patent, had discussions with Dave Pearce and Dennis Hollars, CEO and CTO, respectively, of Miasolé in 2006 in which Dr. Luch provided details about his proprietary technology. 

Solannex further alleges that Luch provided samples of the interconnect structure to Miasolé and that MiaSolé requested price quotes for various production volumes of the technology.  In June 2006, according to the complaint, MiaSolé filed two patent applications of its own relating to some aspects of Dr. Luch’s technology.

The ’810 Patent is directed to interconnection structures for PV cells including electrically conductive “fingers” that allow electrical communication between top and bottom surfaces of an interconnect region.

In particular, the patent describes an interconnecting strap (24) comprising conductive materials (28, 30) that extend through a hole (12) from the first surface (20) of the strap to the second surface (22).

According to the ’810 Patent, the interconnect technology reduces manufacturing costs by allowing separate production of the PV film and the interconnecting structure so the PV junction can be produced in bulk.

FIG. 13 (below) of the ’810 Patent shows three PV cells in a series arrangement using the interconnection technology.  Each PV cell (40) has a light incident top surface (59) and a bottom surface (66).

The patent’s description says that prior art shingling arrangements included overlapping of cells that sacrificed valuable portions of cell surface.  By contrast, this shingling arrangement does not require any loss of PV surface by an overlapping cell.

Solannex is seeking both monetary damages and a permanent injunction.

Patenting PETE: Stanford Application Covers New Solar Energy Conversion Technology

October 12th, 2010

Photon enhanced thermionic emission, or PETE, is a relatively new concept in solar energy production.  It is considered a major breakthrough because it utilizes both energy from sunlight (solar photons) and from the heat of the sun.

By harvesting both thermal and photon energy, the PETE process significantly improves the efficiency of solar energy conversion.

A team of researchers at Stanford University led by Professor Nicholas Melosh recently published a paper describing tests conducted using PETE.

Melosh is also a named inventor on a patent application directed to PETE, the eponymously titled U.S. Patent Application Publication No. 2010/0139771 (’771 Application), owned by Stanford University.  The ’771 Application describes the PETE principle and claims a PETE apparatus. 

The process works by thermalizing electrons (110), thereby boosting electron distribution (112).  In general terms, when cathode (104) is illuminated, photons (106) are absorbed to generate electron-hole pairs, and emitted electrons are received by anode (102).

The important thing, according to Professor Melosh, is that instead of electrons separating into their electron-hole pairs inside the semiconductor material, the electrons leave the material, are forced into a small vacuum gap and then collected by another electrode (102).  The ’771 Application states:

PETE is based in part on thermionic emission, where a fraction of Boltzmann-distributed electrons have sufficient thermal energy to overcome the material’s work function and emit into a vacuum.

One key advantage of the process is that the heat of the sun, which goes unused in standard PV, can be harvested and used.  The ’771 Application describes a PETE device set up so that waste heat can go to a thermal engine.

A PETE/solar thermal architecture is shown in Figure 6a of the ’771 Application (shown below).  In this embodiment, radiant energy (610) from the sun (608) is incident on cathode (602).  Electron current (614) emitted from cathode (602) is received at anode (604).

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As a result, the PETE device (620) can provide electrical power to an external load (606), and no separate heating is needed for the cathode (602).  Electrons and photons emitted from the cathode deliver heat energy to the anode, and a thermal engine (618) can remove this excess heat (616) from the anode and use it to generate additional electrical power.

According to a Stanford Report article, the PETE device hits peak efficiency at over 200 degrees Celsius, while most silicon solar cells are rendered inert by the time the temperature reaches 100 degrees.  This is borne out by independent claim 1 of the ’771 Application, which specifically recites a photocathode temperature of greater than 200 degrees Celsius.

The article also says that Melosh calculates the efficiency of the PETE process at 50%, and combined with a thermal conversion cycle, the PETE process could reach 55 or even 60 percent efficiency, almost triple the efficiency of existing systems.  In the words of Professor Melosh, PETE seems to be a “conceptual breakthrough” and a “real win.”

Clean IP Blog Rates Solar P’s & Q’s

September 3rd, 2010

Justin Blows published the results of a recent study on his Clean IP blog regarding solar patent quality.  The study focuses on Australian patentees in particular but includes data from other countries as well.

Blows and his colleague George Mokdsi, both of the Griffith Hack law firm, attempted to measure the quality of patents relating to solar power technologies by using the number of times a patent was cited during prosecution of subsequent patent applications as a proxy for patent quality. 

The theory is that oft-cited patents are likely to involve foundational technologies that others in an industry may need access to.  These patents also provide strong protection to the patentee by forcing later patent applications to reduce their scope of protection:

A patent that discloses a technology with strong foundational characteristics is likely to be cited during the prosecution of a latter filed patent that discloses incremental advances on the same technology.  Often, the foundational patent will force down the scope of protection afforded by latter filed patents.  Thus, patents with high citation counts generally provide broad and robust protection.

The analysis was restricted to U.S. patents and the data was retrieved from the U.S. Patent and Trademark Office.  However, patentees from a number of countries were considered, including the U.S., Great Britain, Japan, Germany, France, Australia, Italy, China, Korea and Taiwan.

The study found that U.S. patentees have the highest quality solar power patents:

Patents from the US are on average cited the most, at 2.9 times per application.  By this metric, US solar patents have on average the highest quality. 

The study also notes trends in solar patent quality, with Japan’s quality increasing and the U.S.’s and Australia’s declining.

According to the study, the U.S. winner was U.S. Patent No. 6,297,539 (“’539 Patent”), which was cited 181 times.  The ’539 Patent, issued October 2, 2001, is entitled “Doped zirconia, or zirconia-like, dielectric film transistor structure and deposition method for same” and lists Sharp Laboratories of America as the assignee.

The Australian winner was U.S. Patent No. 6,429,037 (’037 Patent), cited 17 times.  The ’037 Patent issued August 6, 2002 and is entitled “Self aligning method for forming a selective emitter and metallization in a solar cell”.   The ’037 Patent lists Unisearch Limited, a Syndey company, as the assignee.

Consumer Watchdog Quashes Solar Greenwash Down Under

August 27th, 2010

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In a case of successful public enforcement against greenwashing, two solar panel retailers have amended their ads after the Australian Competition and Consumer Commission (ACCC) found their marketing statements potentially misleading and deceptive (see the Smart Company article here and the Ecogeneration piece here).

According to the ACCC, Queensland Solar Systems and State Solar Services admitted their ads had likely violated the Australian Trade Practices Act.

The advertising statements at issue included a claim that a 1.5 kilowatt system would “wipe out” a household electricity bill when a system of that output would actually generate only about a third of the energy needs for most homes.

Other claims related to pricing and misled consumers about discounted rates and the periods when discounts were available. 

In particular, the companies did not make clear that certain discounts were available only to customers who were eligible for renewable energy certificates offered by the Australian government.

Both companies will be required to publish corrective notices in regional newspapers, an industry magazine and on the companies’ web sites.  They will also have to contact past customers to inform them of the companies’ conduct and set up a compliance program.

The ACCC has had other notable successes in policing greenwashing. 

In 2008, a probe by the consumer watchdog agency forced Goodyear to admit that it could not substantiate advertising claims that its Eagle LS2000 tire has “minimal environmental impact,” improves fuel economy and is produced by a process that results in reduced carbon dioxide emissions.

Sundrop’s Solar Gasification Uses Total Concentration

August 23rd, 2010

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Sundrop Fuels (Sundrop) is a Colorado company that combines concentrated solar power (CSP) technology with biofuels production processes. 

While most biomass-to-biofuels systems burn the feedstocks as the first step in biofuel production, Sundrop uses concentrated solar energy to gasify the feedstocks into syngas that is made into advanced biofuels.  According to the company’s web site, the very high temperatures of CSP create efficiencies in the process:

At the center of the Sundrop Fuels process is our proprietary Surroundsun technology, a solar-thermal biomass gasifier that generates temperatures of more than 1,300 degrees Celsius (2,370 degrees Fahrenheit) from the concentrated power of thousands of solar heliostat mirrors.  Using solar energy to drive the endothermic gasification reaction ensures the most efficient use of biomass feedstock to produce liquid advanced biofuels like renewable “green” gasoline.

Sundrop owns at least one U.S. patent and two pending U.S. patent applications relating to its solar gasification technology.   

U.S. Patent No. 7,140,181 (’181 Patent), is entitled “Reactor for solar processing of slightly-absorbing or transparent gases” and is directed to methods for solar powered processing of gases.

The methods described in the ’181 Patent comprise directing concentrated sunlight through an aperture (202) into a spherical chamber (203), where the energy is partially absorbed by the walls (201) of the chamber and partially reflected. 

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Process gas is pumped into the chamber (203) through the aperture (202) and heated by contact with the walls (201) and by infrared radiation from the walls so the gas partially dissociates. 

The gas exits through exit holes (204) and is quickly cooled by its contact with cooling surface (205) to prevent recombination.  It then flows out exhaust tube (206).

Sundrop’s two published patent applications are U.S. Application Pub. No. 2009/0313886, entitled ”Various methods and apparatus for solar assisted chemical and energy processes” (’886 Application) and U.S. Application Pub. No. 2010/0000874, entitled “Various methods and apparatus for solar assisted fuel production” (’874 Application).

The ’886 and ’874 Applications are directed to solar assisted water splitting processes and apparatus to supply synthesis gas for creating a hydrocarbon liquid fuel.  A watter splitter (102) supplies H2 gas to a reverse water gas shift (RWGS) unit (104) that generates synthesis gas for production of liquid fuel such as methanol.   

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The RWGS unit (104) includes a  reverse water gas shift reactor (106) and a liquid fuel synthesis reactor (108) that forms methanol from carbon dioxide hydrogenation. 

A field of heliostats (134), or sun tracking mirrors, reflects sunlight onto the heat exchanger (122) through window (138) in the RWGS unit (104).  The solar energy drives the water splitting process.

According to this Ecogeek piece, by using concentrated solar energy Sundrop’s process more than doubles the yield of fuel that can be produced using ordinary biomass burning processes to 100-125 gallons of fuel per ton of biomass.

Green Patent PR: Marketing Clean Tech on the Fast Track

May 26th, 2010

Perhaps it’s too early to call it a trend.  But clean technology companies have begun to use the fast tracking procedure offered by the U.S. Patent and Trademark Office’s (USPTO) Green Technology Pilot Program for PR purposes. 

Last month, GreenShift Corporation (GreenShift), a New York company that develops processes for ethanol production, announced that one of its patent applications was accepted into the program.  A little research indicates that the lucky application is Application Publication No. 2008/0299632 (’632 Application).

The ’632 Application is entitled “Methods for recovering oil from a fractionated dry milling process” and is directed to methods for recovering oil from fthin stillage produced in a fractionation-based dry milling process.  The invention enables recovery of oil from byproducts created during corn ethanol production.

David Winsness, GreenShift’s CTO and a named co-inventor on the ’632 Application, said the company is “pleased that one of our pending applications has been accepted into this important and timely program” and is looking forward to “additional opportunities to deliver our clients the powerful cost advantages made possible by our patented technologies.”

If the ’632 Application issues as a patent in the near future, it might join U.S. Patent No. 7,601,858 in GreenShift’s recently expanded slate of patent infringement suits against a number of different ethanol producers.

Similarly, Silicon Valley concentrating PV company Skyline Solar (Skyline) recently announced that the USPTO granted U.S. Patent No. 7,709,730 (’730 Patent) after expedited examination via the Green Technology Pilot Program. 

The ’730 Patent is entitled “Dual trough concentrating solar photovoltaic module” and is directed to a solar energy collector having a dual trough design.  The collector (100) has two optical apertures (101a, 101b) that admit sunlight onto reflector panels (106).

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Each of two adjacent reflector troughs (120a, 120b) has a base (124a, 124b) and a pair of reflective side walls formed from the reflector panels (106).

Skyline markets the patented technology as High Gain Solar (HGS) architecture, and the press release says HGS packs more power and is easier to deploy than traditional flat panel CPV systems:

Skyline’s HGS architecture delivers ten times more energy per gram of silicon versus traditional flat-panel systems in sunny locations and offers industry-leading energy density.  Skyline HGS arrays combine industry-proven silicon cells, durable reflector materials and single-axis tracking into a complete, easy-to-deploy system.

According to its press release, Skyline is “one of the first companies to receive patent approval under the USPTO’s Green Technology Pilot Program.” 

It certainly won’t be the last.  With the USPTO recently loosening up the eligibility requirements for the Green Technology Pilot Program, there should be many more applications accepted into the program, more patents granted as a result and more green patent PR surrounding the success stories.

Court Grants Zep Solar’s Motion to Dismiss Rival’s Non-Infringement DJ

March 15th, 2010

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In a previous post, I discussed a patent infringement suit filed by solar installer Akeena Solar against Zep Solar, Inc. (Zep), groSolar and High Sun Technology, Inc. (HST) in the Northern District of California. 

Akeena’s complaint (akeena_complaint.pdf) accused groSolar and HST of infringing U.S. Patent No. 7,406,800 (’800 Patent”), entitled “Mounting system for a solar panel” and directed to an integrated module frame and racking system for solar panels.   According to the complaint, Zep’s solar panel mounting system infringes the ’800 Patent, and groSolar has teamed up with Zep to distribute and install Zep systems.

The complaint also included a claim against Zep and HST for a declaratory judgment (DJ) that Akeena does not infringe Zep’s U.S. Patent No. 7,592,537 (’537 Patent), entitled “Method and apparatus for mounting photovoltaic modules.” 

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The ’537 Patent is directed to a photovoltaic module mounting system (10) comprising two adjacent interlocking PV module frames (12L, 12R).  Each frame encloses the perimeter of a PV laminate (14) in recesses (23L, 23R).  The interlocking mechanism may comprise a separate male coupling member (28) inserted into female channel portions (26L, 26R).

Last month the court dismissed Akeena’s non-infringement DJ claim, finding there was no actual controversy between the parties about the ’537 Patent (zep_order.pdf).

Akeena had alleged there was an actual controversy sufficient for DJ jurisdiction because of certain e-mails and telephone conversations between the parties including a Zep e-mail to Akeena’s counsel to bring the ’537 Patent to Akeena’s attention, an e-mail from Zep’s CEO to Akeena’s president stating that “Zep’s legal team is ready for a fight if that is what is needed,” and a telephone conversation in which Zep’s CEO allegedly told Akeena’s president that he would “blow up” Akeena’s patent.

But the court found that the communications at issue were made in response to Akeena’s infringement threats and merely signaled Zep’s intention to preserve its legal rights:

Significantly, Zep’s communications to Plaintiffs have all been in response to Plaintiffs’ accusations of infringement and direct threats of an infringement lawsuit.  Objectively, all of Zep’s statements are reasonably read merely as preserving Zep’s legal rights, including the right to attack the validity of Plaintiffs’ patent and to assert Zep’s patent if sued by Plaintiffs.

The court also found it significant that, since the lawsuit was filed, Zep hasn’t asserted a counterclaim that Akeena infringes the ’537 Patent.

eSolar and Penglai Electric Co. Enter Master Licensing Agreement for Solar Thermal Power in China

February 5th, 2010

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eSolar is a Pasadena, California solar thermal startup that makes solar power plants using flat mirrors, or heliostats, to concentrate sunlight onto a centrally located water tank suspended on a tower.  This type of structure is known as “power tower” architecture.

Founded in 2007, eSolar has seen very rapid success in business deals to implement and deploy its technology.  The latest, which is the biggest solar thermal deal ever, is a master licensing agreement with Chinese electrical power equipment manufacturer Penglai Electric (Penglai).

Penglai will develop at least 2 gigawatts of solar thermal power plants in China over the next 10 years using eSolar’s technology.

eSolar owns at least four published U.S. patent applications and at least half a dozen international applications relating to its solar thermal technology.  U.S. Patent Applications Pub. Nos. 2009/0241938 and 2009/0241939 are directed to solar receivers and U.S. Patent Application Pub. No. 2009/0107485 is directed to calibration and tracking control systems for heliostats. 

According to the technology description on eSolar’s web site, its cost-effective utility scale power plant is “based on mass-manufactured components and designed for rapid construction, uniform modularity, and unlimited scalability.”  The company’s heliostat is the “building block” of its power plants and is designed for deployment in pre-fabricated “heliostat sticks” for easy installation.

One factor that affects the efficiency of power tower plants is the positioning of the heliostats relative to the tower and to each other.  eSolar’s “modular field” of concentrating mirrors consists of thousands of systematically spaced heliostats arranged to optimize the layout and maximize efficiency. 

U.S. Patent Application Pub. No. 2009/0133685 (’685 Application) is directed to eSolar’s heliostat array layouts.  Some embodiments of the ’685 Application comprise three segments (128) with each segment divided into two variably spaced heliostat zones (128a, 128b).

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Heliostats (328a) in the first zone (128a) are spaced closer together than heliostats (328b) in the second zone (128b).  The heliostat locations are also staggered with respect to heliostat locations in adjacent rows.  A thermal receiver (228) is mounted on a central power tower.

Last year, eSolar entered into a similar deal with an Indian partner, ACME Group (ACME), to build solar thermal plants generating up to 1 gigawatt of power in India.  ACME is the exclusive licensee of eSolar’s technology in India.

eSolar’s success in deploying its solar thermal technology in emerging markets such as India and China belies claims by those countries and other developing nations that IP rights are acting as a barrier to transfer of clean technologies (see China View article here and my previous post here). 

Various proposals to weaken or eliminate IP rights, including compulsory licensing and even excluding green technologies from patent protection, have been put forth by India, China and other emerging market and developing countries and were contained in the official UNFCCC negotiating text for the Copenhagen meetings in December.

However, eSolar’s success in finding willing partners in India and China may actually be driven, at least in part, by intellectual property protection:  it’s hard to imagine Penglai or ACME investing in such large scale projects without the exclusivity in their home markets guaranteed by the master license agreements.

eSolar’s China deal was announced in early January.  It’s interesting that while climate change treaty negotiators were discussing IP as a barrier to international clean tech transfer eSolar and Penglai were probably finalizing the terms of the master license agreement that would be part of the largest ever transfer and deployment of solar thermal technology to China.

 

Applied Energy Loses Home Court Advantage in Trade Secret Case

December 17th, 2009

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Applied Energy Technologies, Inc. (AET) is a Michigan startup that makes racking systems for solar panels. 

In May of 2009, AET sued Solar Liberty Energy Systems, Inc. (Solar Liberty), a Buffalo, New York solar panel distributor and installer, seeking a declaratory judgment that AET had not breached a non-disclosure agreement (NDA) the parties had entered into.  The suit was filed in U.S. District Court for the Eastern District of Michigan.

According to the complaint (applied_energy_complaint.pdf), an AET predecessor-in-interest called Latitude Energy Structures, LLC (LES) agreed to design certain ballasted solar panel racking systems for Solar Liberty, and the two parties signed the NDA (applied_energy_complaint_Ex A.pdf) in connection with the agreement.

The complaint alleges that LES presented several new design concepts to Solar Liberty in late 2008 and a prototype of a design in early 2009.  Subsequently, LES assigned all its rights to AET, and Solar Liberty told AET that it had decided to use a racking system from a another supplier.

According to the complaint, while both parties were at the American Solar Energy Society’s National Solar Conference the President of LES told some prospective AET customers that AET stole LES’s proprietary racking system design. 

A subsequent letter from LES’s attorney accused AET of violating the NDA by misappropriating and publicly disclosing LES’s proprietary designs in AET’s racking system.  AET filed the suit shortly thereafter.

LES moved to dismiss or transfer venue to the Western District of New York.  In August, the court granted the motion (applied_energy_order_transfer.pdf) because the NDA provided that any action would be brought “in the home jurisdiction of the other party.”

AET moved for reconsideration of the decision, and last month the court denied the motion (applied_energy_order_reconsideration.pdf), finding no “palpable defect” in its August ruling.  So the case will move to LES’s home court in western New York.

Pyron Pioneers Solar Concentrators that Swim with the Fishes

December 5th, 2009

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Pyron Solar Inc. (Pyron) is a San Diego company that develops and makes solar concentrators.

Pyron and San Diego Gas & Electric (SDG&E) recently announced that SDG&E is building a demonstration project to test Pyron’s patented concentrated solar power system.  The system uses shallow pools of water as a passive cooling system for high efficiency solar cells.

Pyron’s U.S. Patent No. 7,299,632 (’632 Patent) is entitled “Solar electricity generator” and is directed to a solar electrical generator comprising a concentrator, a homogenizer and a photovoltaic (PV) cell.  The concentrator concentrates solar rays onto an entrance surface of the homogenizer, which is in turn attached to a PV cell.

The concentrators are positioned in troughs (1) that sit in bodies of water (5).  The water (5) acts as a passive coolant to disperse the heat generated by the PV cells.   

In addition, buoyancy torque created by pumping the water (5) between ballast compartment (8) and ballast compartment (9) and pressure differentials between the compartments pivots the troughs (1) to keep the lenses (2) aimed directly at the sun.

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The lenses (2) concentrate solar rays (3) at focal spot (4).  According to the ’632 Patent, the highly concentrated “pencil” of solar rays (3) then enter homogenizer (43) and are evenly distributed onto PV cell (4′) by loss-free total internal reflection.

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According to the ’632 Patent, this system makes better use of solar farm real estate by covering 87% of the set-aside land.  Pyron’s product description also touts the greater power production and reliability of its passive coolant design, noting that it protects the equipment from exposure to extreme wind. 

Pyron plans to stock the pools of water with fish to prevent mosquito infestation, leading Matter Network to speculate that “perhaps the fish farms of the future will double as solar energy collectors.”